Router Slab Flattening Jig

Making a simple and cheap router sled for flattening boards and slabs. How make a flattening jig for a router. The heart of the jig is a trough that guides the router over the workpiece allowing you to even out the high and low points as much as possible and retain the maximum possible thickness.
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In late july of 2018 myself and my podcast partner brad rodriguez took a trip out to the desert to hang out with mike montgomery and ben uyeda at their summer home in joshua tree california.

Router slab flattening jig. Making the router sled rails. Ill also assume that you have a router with some kind of base it can be either a plunge base or a fixed basewatch the sled in action. Since youre using a router instead of a planer style cutterhead tear out is minimalthe surface will only need light sanding afterwards. This is really a simple build.

I also made the hole for the router bit 1 12 wide. The details in the magazine article were a little sparse since they are dependent on your router setup. Slab flattening router jig woodworking plans projects education shop essentials. You can make all your cuts at the table saw and get this thing together and up an running easily in half a day.

Slab flattening router jig plans woodworking plans projects woodworking books plans slab flattening router jig plans woodworking plans projects woodworking books plans. A half sheet of 34 ply and your plunge router is about all you really need to make this router sledslab flattening mill. I made the plans after i made the jig which is sort of backwards but i just wanted to have them on the site for other people to check out. And then show you how i use mine.

The router base was 5 34 so i made the inside width of the sled 5 78 the router will fit into this with an offset of 18. Take your dimensions of your router and bit and apply it to your sleds dimensions. Or download the screenshots below. Hope this helps out.

In this video i go over the process i use to make a diy router sled aka. Nick offermans shopmade router jig flattens thick slabs to create nakashima style tabletops and other unique pieces. Woodworking jig plans slab flatten. For this project youll need a piece of melamine and a couple 2x4s.

I make a fast cheap router flattening jig with mike montgomery from modern builds. Slab flattening jig sketchup plans. Woodpeckers slab flattening mill guides your router over your slab in a controlled plane. The slab flattening mill starts with two aluminum extrusions.

Toolsproducts used in. This jig allows you to joint and plane bigger boards that wont fit in your planer or jointer with help of a router. Thank you all for watching.